How can the degradation material twin screw host cope with constantly changing needs?
Release time:
2022-08-16
The degradation material twin screw host is the core of most mixed production. For a long time, these hosts have been able to handle the mixing and manufacturing of various polymers, additives, and fillers. However, many hybrid manufacturers have now proposed new requirements for higher yields, energy efficiency, production flexibility and reliability, ease of maintenance, and shorter assembly times. To maximize the efficiency of the mixing plant.
What are the opinions and solutions of the world-renowned degradation material twin screw host equipment supplier regarding these requirements? Let's take a look together.
The degradation material twin screw host focused on development has significant characteristics such as good production flexibility, reliability, maintenance friendliness, and short installation time!
In terms of mixed production data management, the degradation material twin screw host provides two data collection and processing solutions. The first purpose is to collect all production data from the mixed production line, including tuning hardware and software components, for collecting, recording, evaluating, and processing all processes and measurement values.
For many years, it has provided small and larger degradation material twin screw hosts for the bioplastics market. In 2012, it provided an extruder with a diameter of 103mm, mainly used to produce a large amount of PHA bioplastics materials. In recent years, PHA has become an active research hotspot in the field of biomaterials, which can be used as biomedical materials and biodegradable packaging materials. In addition, most hybrid manufacturers are currently in the lean manufacturing stage. As a device manufacturer, we need to ensure that we support customers in device design and operation.
The degradation material twin screw host is the core of most mixed production. For a long time, these hosts have been able to handle the mixing and manufacturing of various polymers, additives, and fillers. However, many hybrid manufacturers have now proposed new requirements for higher yields, energy efficiency, production flexibility and reliability, ease of maintenance, and shorter assembly times. To maximize the efficiency of the mixing plant.
What are the opinions and solutions of the world-renowned degradation material twin screw host equipment supplier regarding these requirements? Let's take a look together.
The degradation material twin screw host focused on development has significant characteristics such as good production flexibility, reliability, maintenance friendliness, and short installation time!
In terms of mixed production data management, the degradation material twin screw host provides two data collection and processing solutions. The first purpose is to collect all production data from the mixed production line, including tuning hardware and software components, for collecting, recording, evaluating, and processing all processes and measurement values.
For many years, it has provided small and larger degradation material twin screw hosts for the bioplastics market. In 2012, it provided an extruder with a diameter of 103mm, mainly used to produce a large amount of PHA bioplastics materials. In recent years, PHA has become an active research hotspot in the field of biomaterials, which can be used as biomedical materials and biodegradable packaging materials. In addition, most hybrid manufacturers are currently in the lean manufacturing stage. As a device manufacturer, we need to ensure that we support customers in device design and operation.
As is well known, the high capacity degradable material twin screw host is also very sensitive to changes in the feeder within the residence time range of the extruder. At very high production rates, the residence time of the extruder should be less than 10 seconds - which requires the feeder to provide a consistent and accurate raw material measurement within this time range. Currently, an intelligent extruder is being developed with the geometric shape of its new screw components and the ability to monitor screw wear online, predict maintenance requirements, and optimize process conditions. At this year's K exhibition, a new development project will be launched for twin screw extrusion.
In the design and research of the degradation material twin screw host, the flexxxcover was demonstrated as an extension of the zseimaxx series, which includes machines with 27 and 35mm screw diameters. The zsemaxx machine has a high specific torque (up to 15.0nm/cm) ³), It is a powerful co directional degradation material twin screw host. Due to the OD/ID ratio of 1.66, it has high capacity production capacity. The high yield of zse40maxx can reach 700kg/h, making it particularly suitable for medium-sized production. It has a fully integrated heating/cooling system on the rack and an energy-saving synchronous AC motor for the main drive.
According to the CEO's statement, this shallow groove blade component can effectively achieve close interactions between components in various physical chemical changes of solid materials in the machine, such as reaction, volatilization, shear, compression, stretching, surface renewal, distribution, and dispersion mixing, whether encountering low interference from other factors or a combination of active favorable factors. The work also shows that shallow groove blades can provide high mixing uniformity, and it is said that they can also cause the degradation of the working material (through) the disappearance of the hot zone. The company also revealed that this type of degradable material twin screw host with special components can be effectively applied in situations where it is difficult to process materials, where the material residence time is required to be short, and where the distribution residence time needs to be tightened.
In order to meet the new needs of industry development, world-renowned foreign friends have expressed their views and proposed their own solutions. In addition to good equipment support, modified mixing plants also need forward-looking enterprise development directions.
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